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Re: Wing calculations 11 Dec 2013 01:49 #660
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rect is rectangle, tri is triangle. What I do is calculate the area of the rectangle between any two of the ribs and then the area of the (2) triangles (treating is as a single triangle), then I calculate the centroid individually, and the the centroid of them combined. The shear is then the total area times the wing loading and the moment is the total shear times the distance to the combined centroid from where the section cut is made. Once you have the moment, you just divide by the spar cap height (center of cap to center of cap dist) to get the cap load. Of course, once you get that you divide by the load/rod to get the number of rods. Marske did his at 8 Gs, but I think I've seen some 6g gust loads and since people in sailplanes are actually looking for strong thermals, and the rods don't add that much mass, then I don't see any reason to not go the 6g/9g route.
Again, if you make the spar symmetric, just size the flange with the compression allowable for the ultimate load, and use that for the lower (tension dominate) spar so they are both the same. Kenny --- On Mon, 10/3/11, Philip Lardner <This email address is being protected from spambots. You need JavaScript enabled to view it.> wrote: From: Philip Lardner <This email address is being protected from spambots. You need JavaScript enabled to view it.> Subject: RE: [Carbondragonbuildersandpilots] Re: Wing calculations To: "'Kenny Andersen'" <This email address is being protected from spambots. You need JavaScript enabled to view it.> Date: Monday, October 3, 2011, 8:53 AM I presume Marske's rod numbers are at 8g, but - wow! I'm still working my way through your spreadsheet (thanks for that by the way) and comparing it to my numbers (and trying to figure out your column headings!) but at +8g I was getting 5 rods on the top cap and 3 rods on the lower cap at -4g, totalling 104.25ft of rod for both wings (see attached.) I'll get a bit more time to work on it tonight. The different numbers we're getting for our cap loads (you: 9826lbs - me:19226) is significant! Phil. From: Kenny Andersen [This email address is being protected from spambots. You need JavaScript enabled to view it.] Sent: 03 October 2011 14:16 To: Philip Lardner Subject: RE: [Carbondragonbuildersandpilots] Re: Wing calculations Just ran across this statement about the Monarch, Marske's sail plane with almost the same span I was looking at the the number of rods tracks pretty close to the solution I got 9see below). The next step is looking at and sizing the spar webs. I was looking for a hand method to do the webs, but it doesn't look so good (easy). However, I do have tools at work that I can use (FEM stuff). Maybe Timeshanko has something, but they are always really complex (IMO). The new Monarch G, a 42.6 ft span sailplane, uses only four rods (.092 x .220) in each spar cap. Enough rod for one wing panel (upper and lower caps) requires 112 ft. That amounts to 1.44 lbs of rod per wing spar. The total weight of the completed wing spar is 7 lbs which includes blocking for root and strut fittings. --- On Sun, 10/2/11, Philip Lardner <This email address is being protected from spambots. You need JavaScript enabled to view it.> wrote: From: Philip Lardner <This email address is being protected from spambots. You need JavaScript enabled to view it.> Subject: RE: [Carbondragonbuildersandpilots] Re: Wing calculations To: This email address is being protected from spambots. You need JavaScript enabled to view it. Date: Sunday, October 2, 2011, 5:59 PM Hi Kenny, I'm sending you the attached pages of Marske's manual (off-list, as it is copyright material) so you can see how I am arriving at the figures in my spreadsheet and other pages of notes. I'll leave off asking any questions until I've had a chance to see your spreadsheet and the numbers you're using... but I've already got a few! Glad you're on the mend! Phil. From: This email address is being protected from spambots. You need JavaScript enabled to view it. [This email address is being protected from spambots. You need JavaScript enabled to view it.] On Behalf Of Kenny Sent: 02 October 2011 13:14 To: This email address is being protected from spambots. You need JavaScript enabled to view it. Subject: [Carbondragonbuildersandpilots] Re: Wing calculations OK, I FINALLY got a chance to go over the calculations (the bronchitis is down to a dull roar) . I don't have Marske's book, so it was hurting my brain trying to figure out how he did everything, so then I thought, I'd just do it the 'real' way (LOL). so I just made my own spreadsheet and ran the numbers for the wing I was thinking of it. Calculate the area, the wing loading and then the moments and cap (flange) loads. Our solution tracked OK until you go to calculate the load in the flange. The load in the flange is just the moment divided by the height. At the root for 8gs you got a moment of 112,951 in-Lb (I got 109,000). The height of the outer contour is 11.75 at the root, but I used 11.5 to account for any offset The cap load is then: 113000/11.5 = 9826 Lb you got 19226 Lb One thing I did to make sure I didn't get confused is I kept all the units in inches. I upload my spreadsheet once I get my wing straightened out. I put the standard wing on page 1 and I'll put my wing on page 2. I'm using: pilot weight 220 parachute 25 air frame weight 155 wing weight -75 I'm using 6g limit, 9 g ultimate (that's the same as an F-16! -- I think it will be enough!) A word about sizing the wing. There is a couple of things that we can do to simplify the analysis and that is a decision to keep the upper and lower wing spar sizing symmetric. It won't cost much weight due to using the carbon spar caps. We do that and the centroid is in the middle and we can use P_cap = M/h to calculate the load in the cap (easy-peeze). So you size just one spar for ultimate load, and that's good enough. because carbon fails catastrophically, there is no need to be concerned about limit load. Limit load is only used to check for yield. For virtually all aerospace-grade aluminum (other than 6061) , and graphite limit checks are not necessary. Also, I'm going to be a bit more sporting than my buddy and use 150,000 psi for compression in the carbon rod [rather than 100,000] and just make damn sure I pack everything right into the corner. Between using the lower allowable and making the wing cap sizing symmetric, it should be plenty conservative. Check your spreadsheet for that cap load. Kenny --- In This email address is being protected from spambots. You need JavaScript enabled to view it., "Philip Lardner" <philiplardner@...> wrote: > > Ok, I've updated the Excel spreadsheet in my files directory with a new > sheet detailing the Rib Stress Analysis for each of the ribs in the main > wing. > > Phil. > > _____ > > From: This email address is being protected from spambots. You need JavaScript enabled to view it. > [This email address is being protected from spambots. You need JavaScript enabled to view it.] On Behalf Of Philip > Lardner > Sent: 28 September 2011 16:25 > To: This email address is being protected from spambots. You need JavaScript enabled to view it. > Subject: RE: [Carbondragonbuildersandpilots] Re: Wing calculations > > > > > > Hi Folks, > > I've uploaded another few pages of calculations (Page-20 to Page-23 in the > 'Phil Lardner' files directory) covering the rib layout and stress analysis. > I've used the root rib as a worked example and will upload the numbers for > the other ribs when I get them finished. > > I discovered a few more numerical typos in Jim Marske's text - confirmed by > him. The text could also be a little clearer when describing how the rib > panel centroids are arrived at. I mistakenly used the formula on pg D-1 of > Marske's manual to calculate both centroids and got answers different to the > examples in the text. It took me a while to discover my error - the > centroids are being measured left and right from the spar location and not > just from the left as on pg. D-1 - hence my drawing on Page-21 showing the > graphical method of finding the centroids! > > Comments welcome... > > Phil. > __._,_.___ Reply to sender | Reply to group | Reply via web post | Start a New Topic Messages in this topic (27) Recent Activity: New Members 1 New Files 5 Visit Your Group MARKETPLACE Stay on top of your group activity without leaving the page you're on - Get the Yahoo! 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